Posted by: willtblog | April 9, 2010

Update #5: Mold

So, I have made two mouds, the first was crap, due to my impatience. So I created another. The second one is much better. See pics.

Mold 1

Mold 2

I plan to chop the foam to the correct angle (For the mounting of the A/C controls). Fiber Glass the exterior, sand, Fiber Glass again. Then sand, primer, sand, primer, and paint!

I have also cut the mold to shape, And fits pretty well!

Bread Knifes are made to cut expanding foam!

A great fit

Flush..

Now to aquire the fiberglass.

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